Zoo siab txais tos rau Credo, Peb yog cov chaw tsim khoom siv dej twj tso kua mis.

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Kev daws txhua yam kev sib tw hauv koj lub twj tso kua mis

Case Analysis ntawm Kab rov tav Split Casing Pump Failure: Cavitation puas

Categories: Kev Pabcuam Technology Sau: Credo PumpKeeb kwm: Keeb kwmHnub tim: 2023-10-17
Ntaus: 45

1. Txheej txheem cej luam ntawm qhov xwm txheej

Ib chav tsev 25 MW lub tshuab cua txias siv ob  cais cov twj tso kua mis. Txhua lub twj tso kua mis cov ntaub ntawv npe:

Flow (Q): 3,240 m³ / h

Tsim lub taub hau (H): 32 m

Ceev (n): 960 rpm

Lub cev muaj zog (Pa): 317.5 kW

NPSH xav tau (Hs): 2.9 m (≈ 7.4 m NPSHr)

Tsis pub dhau ob lub hlis, ib lub twj tso kua mis impeller tau perforated vim cavitation yaig.

axial split case twj tso kua mis

2. Field Investigation & Diagnostics

Kev nyeem ntawv siab ntawm qhov ntsuas tawm: ~ 0.1 MPa (piv txwv li xav tau ~ 0.3 MPa rau 32 m taub hau)

Cov tsos mob tau pom: kev sib hloov ntawm rab koob hnyav thiab cavitation "popping" suab

Kev Ntsuam Xyuas: Lub twj tso kua mis tau ua haujlwm deb mus rau sab xis ntawm nws qhov Kev Ua Haujlwm Zoo Tshaj Plaws (BEP), xa tawm tsuas yog ~ 10 m taub hau ntau dua li 32 m.


3. On-site Testing & Root Cause Confirmation

Cov neeg ua haujlwm maj mam throttled lub twj tso kua mis tawm valve:

Kev tso tawm siab tau nce los ntawm 0.1 MPa rau 0.28 MPa.

Cavitation nrov ceased.

Condenser nqus tsev kho kom zoo (650 → 700 mmHg).

Qhov kub sib txawv thoob plaws lub condenser poob ntawm ~ 33 ° C mus rau <11 ° C, paub meej tias rov qab ntws tus nqi.

Xaus: Cavitation tau tshwm sim los ntawm kev ua haujlwm qis qis / qis qis, tsis yog los ntawm huab cua xau lossis tshuab tsis ua haujlwm.


4. Vim li cas kaw lub Valve ua haujlwm

Throttling cov paug ua rau kom tag nrho lub cev tsis kam, hloov lub twj tso kua mis qhov chaw ua haujlwm sab laug mus rau nws BEP-tso lub taub hau txaus thiab ntws. Txawm li cas los xij:

Valve yuav tsum nyob twj ywm tsuas yog ~ 10% qhib - ua rau hnav thiab tsis ua haujlwm.

Kev khiav tsis tu ncua nyob rau hauv cov xwm txheej throttled no tsis zoo thiab tuaj yeem ua rau lub valve puas.


5. Kev Tswj Xyuas Tswv Yim & Kev daws teeb meem

Muab cov qauv twj tso kua mis thawj (32 m taub hau) thiab qhov xav tau tiag tiag (~ 12 m), txiav lub impeller tsis tuaj yeem siv tau. Txoj kev pom zoo:

Txo lub cev muaj zog: los ntawm 960 rpm → 740 rpm.

Kho dua tshiab impeller geometry rau kev pom kev ua haujlwm ntawm qis qis.

Qhov tshwm sim: Cavitation tshem tawm thiab siv lub zog txo qis - tau lees paub hauv kev soj ntsuam tom qab.


6. Cov Lus Qhia Kawm

Ib txwm loj split casing twj nyob ze lawv BEP kom tsis txhob muaj kev puas tsuaj cavitation

Saib xyuas NPSH-NPSHa yuav tsum tshaj NPSHr; throttle tswj yog ib pab band-pab, tsis yog kho

Cov tshuaj tseem ceeb:

Kho lub impeller loj lossis kev sib hloov ceev (piv txwv li, VFD, siv tsav),

Re-pipe system los txhawb lub taub hau tawm,

Xyuas kom cov valves loj npaum li cas kom raug thiab tsis txhob khiav cov twj tso kua mis mus tas li

Siv kev saib xyuas kev ua haujlwm kom pom lub taub hau qis, ua haujlwm qis thaum ntxov.


7. xaus

Cov ntaub ntawv no qhia txog qhov tsim nyog ntawm kev ua haujlwm twj tso kua mis nrog nws cov qauv tsim tshwj xeeb. Lub twj tso kua mis sib cais yuam kom ua haujlwm deb ntawm nws BEP yuav cavitate-txawm tias cov li qub lossis cov ntsaws ruaj ruaj zoo li zoo. Kev kho zoo li kev txo qis thiab kev hloov pauv ntawm lub impeller tsis tsuas yog kho cavitation xwb tab sis txhim kho kev siv zog tag nrho.

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